A steam
system that has not been maintained for a period
of time undoubtedly will have a significant number
of steam traps that have failed. One of the main
causes of trap failure is due to the dirt created
from chemical treatments and or pipe scaling.
These contaminants carried through the piping
system eventually collect at the trap and cause
plugging, but in most cases, prevents the valve
from closing, allowing live steam to escape into
the condensate return line or atmosphere.
Another costly mistake is the
incorrect sizing of steam traps that can have an
adverse effect on maintaining correct
temperatures. These conditions not only waste
energy, but also negatively affect production
costs and expensive equipment.
A routine preventive
maintenance program should be implemented to
preclude any waste of energy, efficiency and
dollars. If the maintenance department is unable
to perform the steam survey, or requires training,
outside professionals can assist with the training
or conduct a steam survey.
Using ultrasonic and infrared
testing equipment our service technician can
detect plugged, leaking or blowing steam traps.
Upon detection, the bad trap is tagged or painted,
recorded and a cost analysis is generated.
Whether large or small,
companies will find increased energy savings and
reduced production cost with a vigilant steam system
preventive maintenance program, and a semi-annual
steam survey.
